Manufacturing Analytics — NexavionERP
Manufacturing/Manufacturing Analytics
Ana Kowalski
ana@meridianco.com
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Manufacturing Analytics

OEE, yield and the cost that margin analysis can trust. Figures are stored, not recalculated.

Overall OEE78.6%
Plant book
Yield94.8%
Same first-pass yield as the shop floor
Scrap Rate2.7%
Plant book
OEE by work centre
Availability, performance and quality are stored with the OEE figure
Finished unit cost
ONT Starter Kit Rev C
MaterialJMD 18,400
LabourJMD 4,800
MachineJMD 3,100
OverheadJMD 2,700
Total manufacturing costJMD 29,000

Same standard as Production Planning and the MO-4414 WIP drawer. Read onward in product costing.

OEE
Overall OEE 78.6% is the plant figure. These four centres are the working set.
Work CentreLineAvailabilityPerformanceQualityOEE
WC-OPT · Optical AssemblyLine 191.2%87.4%96.1%76.7%
WC-REEL · Cable PrepLine 294.1%91.3%97.2%83.5%
WC-KIT · KittingLine 388.4%84.0%96.0%71.4%
WC-PCK · PackLine 490.2%86.1%95.6%74.2%
No records match this filter.
Yield & Quality
ONT optical fit is 18 good, 1 scrap and 1 rework against 40 planned.
0 selected
ProductOperationShiftPlanned QtyGood QtyYieldScrapReworkStatus
ONT Starter Kit20 Optical fitDay401890.0%11Watch
Fibre Cable Assembly10 Cable prepDay10 km9.4 km94.0%0.4 km0Stable
Sensor kit — industrial v340 FinalDay46041296.5%86Stable
POS terminal compact30 TestDay16012288.4%117Watch
No records match this filter.
Scrap & Rework
Primary reason is recorded on the confirmation.
0 selected
ProductOperationShiftScrap QtyScrap RateRework QtyRework RatePrimary Reason
ONT Starter Kit20 Optical fitDay15.0%15.0%Material Defect
POS terminal compact30 TestDay116.9%74.4%Machine Issue
Sensor kit — industrial v340 FinalDay81.7%61.3%Setup Error
Fibre Cable Assembly10 Cable prepDay0.4 km4.0%00%Process Deviation
No records match this filter.
Operation and input most associated with anomaly
Optical Assembly / Connector Batch C-204
Machine-generated

Expected quality on Optical Assembly is 96.1%. MO-4414 observed yield on operation 20 is 90.0%. The associated input is connector batch C-204. No detector is running.

Yield Anomalies
One open alert in the working set.
0 selected
Alert IDProductOperationInputExpected YieldObserved YieldVarianceAssociated FactorSeverityStatus
ALR-204ONT Starter Kit20 Optical fitConnector batch C-20496.1%90.0%−6.1 ptOptical Assembly / Connector Batch C-204HighOpen
No records match this filter.
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